Mahisa Packaging Systems LLP

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Sealant adhesive

Sealant adhesives play a pivotal role in many industries, offering a versatile solution for joining and sealing various materials. Among the diverse range of sealant adhesives available, hot melt adhesive stands out for its efficiency and ease of use. Widely utilized in product packaging, hot melt adhesive ensures secure seals that withstand the rigors of transportation and storage. From seal packs to pouch packaging machinery, hot melt adhesive enables manufacturers to achieve reliable seals quickly and efficiently, streamlining production processes and enhancing product integrity. In the realm of product packaging, where presentation and protection are paramount, sealant adhesives serve as the backbone of seal pack and pouch packaging systems, ensuring that contents remain safe until they reach the end consumer.

Adhesive & sealant

Adhesive & sealants play indispensable roles across industries, offering versatile solutions for joining and sealing various materials with precision and durability. Among these, hot melt adhesive glue stands out for its efficiency and reliability, particularly in the realm of packaging. Leveraging the power of heat, hot melt adhesive glue quickly melts into a liquid state upon application, forming a strong bond that withstands the stresses of transportation and handling. This bond adhesive helps to ensure the integrity of packaging, from boxes and cartons to pouches and seal packs. In the machinery for packaging, hot melt adhesive systems are seamlessly integrated into the production process, delivering precise application and consistent results. These machines for packaging use advanced technology to dispense hot melt adhesive with precision, optimizing efficiency and minimizing waste. By harnessing the capabilities of hot melt adhesive glue and state-of-the-art packaging machinery, manufacturers can achieve secure seals and robust bonds that enhance product protection and presentation.

Sealant packing machine

In the realm of packaging, the sealant adhesive is the unsung hero, ensuring that products are securely enclosed and protected throughout their journey from production to the hands of consumers. Among the various technologies employed in packaging machinery, the sealant packing machine stands out for its efficiency and precision in applying sealant adhesive. These machines streamline the packaging process, seamlessly integrating the application of sealant adhesive into the workflow. Within this machinery, hot melt adhesive dispensers play a crucial role, precisely applying the super bond adhesive to form robust seals that withstand the rigors of transportation and storage. In the competitive landscape of machine packaging, manufacturers prioritize efficiency, accuracy, and reliability.

Seal packaging

Sealant adhesives represent the cornerstone of modern product packaging, serving as the invisible yet essential force that keeps items securely contained and protected. In the dynamic world of product packaging, where presentation and preservation are paramount, sealant adhesives play a crucial role in ensuring that goods reach consumers intact and undamaged. Hot melt adhesive, in particular, stands out as a super adhesive due to its remarkable strength and versatility. Employing the principle of adhesive force, hot melt adhesive creates bonds that withstand the stresses of transportation and handling, ensuring that seal packaging remains intact throughout its journey. An example of adhesive force in action can be observed when examining a sealed package: the bond formed by hot melt adhesive holds firm, resisting external forces and maintaining the integrity of the seal.

Polyurethane sealant adhesive

Sealant adhesives are critical in various industrial applications, offering robust solutions for bonding and sealing needs. Polyurethane sealant adhesive is renowned for its flexibility and strong adhesion properties, making it suitable for dynamic joints and structures that experience movement or stress. Silicone sealant, known for its excellent resistance to extreme temperatures and weathering, is versatile and used across various sectors. The multiple silicone sealant uses include sealing joints in buildings, automotive repairs, and even in electronic applications because of its insulating properties. Silicone adhesive, specifically, offers strong bonds that are resistant to both heat and cold, ensuring stability and reliability in harsh conditions. In the realm of industrial applications, selecting the right adhesive is crucial to ensure the longevity and effectiveness of the seal. Strong adhesives like silicone adhesive sealant provide superior bonding strength, crucial for heavy-duty tasks that demand both resilience and flexibility. By leveraging the unique properties of these strong adhesives, industries can achieve optimal performance and durability in their sealing and bonding projects, ensuring structural integrity and longevity.

Heat seal packaging

In the realm of product packaging, heat seal packaging stands as a testament to innovation and efficiency, relying on the power of sealant adhesives to ensure products are securely contained and protected. This method involves using heat to activate the adhesive glues present in the packaging material, creating a tight seal that safeguards items during transit and storage. Whether it’s for seal pouches, box for packaging, or other forms of products packaging, heat seal packaging offers a reliable solution that caters to a diverse range of industries and applications. The process is simple yet effective: heat applies to the packaging material, activating the adhesive glues and causing them to bond together, forming an airtight seal that prevents moisture, contaminants, and tampering.

Sealant & adhesive

Among the myriad options available, silicone sealant adhesive stands out for its exceptional versatility and performance. Besides silicone variants, clear sealant adhesive has gained popularity for applications where an invisible bond is crucial, ensuring a clean and aesthetically pleasing finish. Acrylic sealant adhesive offers strong adhesion and quick drying times, making it an ideal choice for projects requiring efficient and reliable sealing solutions. One of the critical properties of modern sealant adhesives is their ability to provide waterproofing, with waterproof sealant glue being essential for applications exposed to moisture and water. The strongest silicone adhesive further enhances the reliability of sealant applications, delivering unmatched bonding strength for both household and industrial use.

Hot melt adhesive glue

Hot melt adhesive glue, a versatile and efficient sealing agent, revolutionizes the realm of sealant adhesive applications, particularly in the domain of food packaging. As the demand for efficient and hygienic packaging solutions escalates, hot melt adhesive emerges as a reliable choice for ensuring the integrity and freshness of packaged food items. Integrated seamlessly into seal packing machines, hot melt adhesive facilitates the swift and precise sealing of various packaging materials, ranging from flexible pouches to rigid containers. Its ability to create robust bonds quickly makes it ideal for high-speed packaging operations, where efficiency is paramount. In food packaging, where maintaining product quality and safety is of utmost importance, hot melt adhesive offers several advantages. In recent years, the adhesive market share in India has witnessed significant growth, driven by rapid urbanization and increasing infrastructural development. This growth is evident in the demand for silicone adhesive, which is renowned for its versatility, durability, and excellent resistance to environmental factors. Manufacturers in the adhesive sealant industry are continually innovating to develop products that meet the stringent requirements of modern construction and manufacturing processes.

How To Get The Ideal Package Seal Every Time With Hot-melt Adhesives?

Packaging is an integral part of any product marketing and shipping process. The product packaging is the first experience a customer has of the brand and the product before even using the product itself. Packaging keeps the products safe and secure as they are transported, stored or displayed. You frequently go to purchase an item from the store, and often, you come across damaged products that have opened up, soiled, or entirely missing from their package. One is typically not looking for such a kind of experience when purchasing products, especially food items. Instead, you are searching for products of good quality, well packaged and presented.

Various options are available for packaging products. However, the most popular for food packaging is using cartons sealed with hot-melt adhesives. Packaging using hot-melt adhesives is the key to getting the perfect seal that is also convenient to apply and perfect for the product’s protection and packaging. There are various reasons why getting the ideal seal every time is essential for any development. The most obvious reason is to keep the product safe and secure from damage, contaminants, tampering or complete loss. In addition, a perfectly sealed package ensures that the product retains its character from the manufacturer to the consumer. To achieve the ideal package seal consistently with hot melt adhesives for bonding, ensure that you select the correct adhesive type suited for your packaging needs. Maintain precise temperature control during application to ensure optimal flow and adhesion of the hot melt adhesive. 

Hot Melt Adhesives

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Using hot-melt adhesives involves using hot-glue guns or hot-melt adhesive dispensing systems as part of a more extensive automatic machine packaging process. Hot-melt adhesives are thermoplastics that are solid at room temperature. They are heated and melted using specialised machinery or equipment to get their tacky property and then dispensed onto the product or substrate as required. For example, when glueing two surfaces, the liquid adhesive is applied to one character, and then both surfaces are pressed against each other to form the perfect bond. Hot-melt adhesives cool, dry and solidify very quickly, thus providing swift bonking capabilities. Such packaging is reliable and efficient and can be used on many products. Large-scale industrial use of hot melt requires specialised machinery, but it is straightforward and performs consistently well. Hot melt can be used on various materials such as paper, plastic, and foam, thus creating custom packaging for products. 

A packaging company specializes in designing and producing packaging solutions that protect products, enhance brand visibility, and meet various logistical needs.

Traditionally, product packages are sealed using water- or solvent-based adhesives or tapes. However, hot-melt adhesives have always proven superior to them in every aspect required from the perspective of product packaging performance. They work well in various temperatures and climates, from frozen to hot summers and from dry to highly humid. The use of the correct machinery helps reduce packaging costs per product. In addition, using a hot melt ensures a perfect tear when opening the package, providing it has not been tampered with or replaced, unlike using tapes. Hot melts are 100% adhesive, unlike tapes with 70% plastic backing. They have very low to no volatile organic compounds, unlike solvent-based glues. They are quick to apply and dry, thus reducing processing time and effort and energy use. Hot melts are also easier to separate from the packaging during the recycling process. Some grades of hot melt are also bio-degradable. Hence, hot-melt adhesives are a very environmental friendly choice. 

Packaging equipment rental offers businesses a cost-effective solution to access high-quality machinery for their packaging needs without the significant upfront investment.

Uses Of Hot Melt Adhesive In Product Packaging

Achieving the ideal package seal every time is easy with hot-melt adhesives and the right gluing machine for boxes. These machines ensure precise application of the adhesive, providing consistent and durable seals for various packaging needs. Hot-melt adhesives offer quick drying and strong bonding, making them ideal for high-speed packaging lines.  Hot-melt adhesive-based sealing of packaging is widely used in various industries, including food packaging, medicine/pharmaceutical product packaging, cosmetics, wires & cables, and face masks, to name a few. When starting with hot-melt adhesives, there are a few points to always keep in mind:

1. Selecting the correct adhesive: Various grades or types of hot melts are available. The correct one for the application will depend on multiple factors.
    a. The type of material to be bonded.
    b. The environmental conditions where the product will be manufactured, packed, stored, transported, and displayed.
    c. The compatibility of the adhesive with the product being packed.
    d. The most crucial factor is bond strength. The package seal should not open through its entire movement until the user intends.
2. Selecting the correct equipment: Always choose the most suitable hot-melt adhesive dispensing and packaging equipment depending on the application and packaging design to achieve the ideal seal.
    a. The corresponding machinery chosen depends on the type of adhesive selected.
    b. Packaging machines can be manual, semi-automatic or completely automatic. Depending on the production requirement and budget, select the appropriate output.
    c. Using hot-melt adhesives requires them to be heated to very high temperatures that can be unsafe for the operator if not used properly. Always ensure the machine used is safe and protects the operator from injury.
    d. Hot-melt dispensing equipment includes a tank for melting and a dispensing head with a nozzle for glue application. The adhesive can dispenses as dots, lines, spray, or a thin coat.
3. Using the equipment and adhesive appropriately.
    a. Ensure your equipment is calibrated correctly and in good working order.
    b. Incorrect settings can lead to inaccurate sealing: Use the correct application techniques according to your product and conditions. Over/under-application or the wrong approach can damage the packaging and also a waste of product and adhesive.
Ensure the environment, as well as the application surface, is clean and free of dust, dirt, or oils. These can lead to an improper bond that may lead to the package opening up further during transit or later in the market
The adhesive should be stored in a clean environment without any contamination.
Depending on the adhesive grade, ensure the dispensing equipment is set at the correct application temperature. Also, check that the adhesive in the tank is melted entirely before commencing production. Under or over-heated adhesive will lead to failure of the seal. It will also affect machine performance and lead to more frequent breakdowns.

Consistently applying the adhesive is the key to achieving an ideal seal. If the glue is not spread evenly, it can cause the seal to be weak or even lead to failure. Additionally, when the adhesive is applied evenly, it creates a smooth surface on the packaging, making it easy to open and reducing the risk of the product spilling out. 

Use the correct pressure when sealing: The packaging seal is vital for many reasons. It needs to be strong enough to keep the product inside safe, secure, and easy to open so the customer can get to it. Allow for a suitable time and pressure on the bonded surface. Once the adhesive is applied, the spread, dry and seal correctly.

Using hot-melt adhesives for product packaging is a reliable and efficient way to protect them. Furthermore, by using hot melt in packaging, manufacturers can be confident that their products will reach the consumer in the same condition they left the factory. It also helps retain the quality and finish of the product and its packaging, thus reflecting positively on the brand’s image. Achieving the ideal package seal every time with hot-melt adhesives hinges on understanding their application and ensuring precise adhesive bonding. Start by selecting the right adhesive formula tailored to your packaging material, ensuring compatibility and strength. Maintain consistent application temperatures and pressure to guarantee that the adhesive flows properly and forms a secure bond. 

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Hot Melt Adhesives In Food Packaging

Product packaging is one of the most expensive aspects of a business. However, it is an essential aspect of any product, as it keeps the product safe during shipping and protects it from the elements. Especially in food packaging, product safety is of prime importance since it directly affects the consumer’s health and safety.
Most packaged food, such as spices, frozen food, ready-to-eat and ready-to-cook meals, breakfast cereals, biscuits, cookies and confectionery, come packaged in paper cartons. Such cartons help protect the product from damage, enabling more accessible transport and excellent branding. However, these cartons must be perfectly sealed from when they are packed at the factory until the customer is ready to consume the item. Using hot-melt adhesives for the carton flap sealing is the best choice for this application because it is affordable, easy to use and offers the ideal sealing results.
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What Are The Benefits Of An Ideal Seal With Hot Melt Adhesives In Packaging?

An incorrectly sealed package can expose the product to the elements. It can also lead to packaging and product damage during processing and transit. It also could lead to further contamination and loss of the product, making it unsuitable for use or consumption. A package sealed with hot melt is much more effective and reliable than the alternative traditional methods. In addition, it helps protect the box and product.
1. An ideal seal saves time and money.
    a. An ideal seal ensures no damage or waste to the product packaging. Hence, it saves time and money consumed for replacing or repacking the product.
    b. Using hot-melt for package sealing is a much faster process due to easy application and quick drying, thus saving on process time and cost.
    c. Also, since hot-melt adhesives dry quickly compared to water or solvent-based adhesives, manufacturers do not require additional equipment for drying, and the corresponding work floor space is also saved.
2. An ideal seal is tamper-evident.

Tamper-proof Package Sealing With Hot Melt Adhesive.

In today’s society, products need to tamper evident. It means that it is difficult, if not impossible, to open or change the product without being detected. There are several ways to make a product tamper-evident, but an ideal seal is both challenging to tamper with and easy to see if it is compromised. Tamper evident seals help to ensure the safety and quality of a product by clearly indicating if it is compromised in any way. For example, sealing with hot melt packaging is tamper evident because it creates a seal that is difficult to break without evidence of tampering. A broken seal proves it had been tampered with before a customer bought it. This evidence can form a broken, missing, or altered seal on product packaging. Tamper evident seals are not foolproof, but they provide an extra level of security for consumers.
An ideal seal with a hot-melt can help reduce product damage. The glue forms a tight seal around the product, which helps to keep it protected from the elements. Additionally, the hot melt adhesive creates a strong bond that helps to keep the package contents in place during the transit and before it reaches the customer.

Conclusion

In conclusion, using hot-melt adhesives in packaging is the ideal solution for sealing packages. It offers many benefits, such as tamper evidence, strength and protection from the elements. In addition, it is a cost-effective option tailored to meet your product’s specific needs. So, hot-melt-based packaging is your solution if you’re looking for a reliable and efficient way to package your goods.

FAQ'S

Sealant adhesive is a type of material used to seal gaps and joints in various surfaces to prevent air, water, or other substances from passing through.

Polyurethane sealant is often considered one of the strongest types of sealant adhesives available on the market due to its high durability and bonding strength.

The three main types of sealants are silicone sealants, polyurethane sealants, and acrylic latex sealants.
Sealants are commonly used for sealing gaps around windows, doors, bathtubs, sinks, and other fixtures to prevent leaks and drafts.
The best type of sealant will depend on the specific application and surface being sealed. Silicone sealants are popular for their flexibility and resistance to water, while polyurethane sealants are known for their strength.
While some sealants may have adhesive properties, they are primarily designed for sealing purposes rather than bonding materials together like traditional glues.
Silicone sealant can last a long time when properly applied and maintained but it is not considered permanent as it may need to be replaced over time due to wear or damage.
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