Turnkey solution
for compact product lines!

EcoStar

Ecostar Box Gluing Machine, Gluing Machine For Boxes, Manual Box Gluing Machine, Carton Box Gluing, Hot Gluing Machine, Packing Box Machine, Glue Dispenser, Mahisa packaging

Manual hot-melt adhesive dispensing

EcoStar

Manual hot-melt adhesive dispensing
Low volume. High quality.

Manual hot-melt adhesive dispensing

In the fast-paced world of the packaging industry, efficiency and precision are the cornerstones of success. The Mahisa EcoStar is a premier Turnkey Hot Melt Adhesive Dispensing System specifically engineered for manual box gluing machine applications. Whether you are transitioning from traditional bonding methods or looking to upgrade your compact product lines, the EcoStar offers a high-quality, low-cost entry point into industrial-grade glue dispensing.

Revolutionizing Manual Glue Dispensing

The EcoStar Box Gluing Machine is designed to replace outdated and messy bonding methods such as water-based adhesives, tapes, and low-performance hot-glue guns. By integrating world-class melters from Nordson, Baumer hhs, or Robatech with Mahisa’s advanced control systems, the EcoStar ensures a seamless and efficient glue dispensing process.
As a leading Gluing Machine Manufacturer, Mahisa understands that carton box gluing requires consistency. The EcoStar uses advanced piston pumps, allowing it to handle a wider range of hot-melt adhesives (up to 10,000cps) while providing the convenience of easy glue tank refilling and precise application.
EcoStar is ready-to-use, plug-and-play, user-friendly equipment and can be operated by unskilled and semi-skilled workers. The product requires minimum maintenance if used in the appropriate conditions. When well-maintained and serviced, this hot melt adhesive dispensing system can perform for over 10 years, as it has minimal wear and tear components.

Features of the EcoStar Ecostar Box Gluing Machine

1. High-Quality Melters and Advanced Controls

The system integrates premium melters, including Nordson OneMelt, ProBlue, and Mesa, with Mahisa’s sophisticated PLC and built-in HMI. This combination provides unparalleled control over glue dispensing, enabling precise dots or lines with zero waste.

2. Versatile and Efficient Design

This Packing Box Machine is perfect for manual box packaging and carton sealing. Depending on your specific application, the EcoStar can process approximately 1,500–1,600 parts per hour, making it ideal for operations with an output of up to 10,000 pieces per day.

3. User-Friendly & Low Maintenance

The EcoStar is a “plug-and-play” Hot Gluing Machine. It is so intuitive that it can be operated by unskilled or semi-skilled workers with minimal supervision. Because it is built with high-quality components, it features minimal wear and tear, often performing for over 10 years when well-maintained.

4. Technical Excellence

1. Capacity:
2-liter non-stick coated tank with easy top-access filling.
2. Reach:
Equipped with two 8 ft. hoses, each connected to a dedicated applicator head.
3. Precision:
Air-Open / Spring-Close Ball & Seat module design ensures clean cut-offs.
4. Customization:
Glue activation via foot-operated switch, sensor, or PLC program.

Applications Across the Packaging Industry

The EcoStar Box Gluing Machine is a versatile Gluing Machine for Boxes that caters to various sectors. It is the preferred choice for manual box gluing in:
1. Carton Sealing & Paper-board:
Ensuring structural integrity for retail packaging.
2. Corrugated Products:
Heavy-duty bonding for shipping containers.
3. Assembly Work:
Ideal for bottle/flask cap assembly and scented candle manufacturing.
4. Specialty Bonding:
Efficiently handles foam, plastics, shoe polish containers, and chemical scrubbers.

Why Choose EcoStar for Your Packing Box Machine Needs?

When you invest in an EcoStar Gluing Machine, you aren’t just buying equipment; you are securing a turnkey solution backed by Mahisa, the most trusted brand in India for packaging integration.
By upgrading to this manual box gluing machine, you dramatically increase production quality. The integrated pattern control allows you to dispense glue exactly where it’s needed, reducing adhesive costs and improving the aesthetic finish of your packaging. It is the perfect bridge for small to medium production volumes seeking the benefits of industrial hot-melt adhesive without the complexity of a fully automated line.
Trouble-free gluing solutions
Flexibility to use in various industrial applications.
Simple controls to ensure easy operation with minimal supervision

Understanding EcoStar better!

1. Fast & consistent gluing

2. Quick & easy installation

3. Simple controls to ensure easy operation with minimal supervision

4. Zero wastage.

5. Low maintenance costs.

6. 2 litre tank with two 8 ft. hoses, each connected to one applicator head

7. Non-stick coated tank with open top access allows easy, clean filling

8. Air-Open / Spring-Close Ball & Seat module design

9. Application-tailored mounting of the applicator head.

10. PLC with in-built HMI

11. Glue dispensing activation/control using a foot-operated switch, sensor or PLC program

12. Integrated pattern control dispense glue as dots or lines with precise control

13. In-built batch and master counter

• Electrical Service: 230 VAC, 1 phase, 50 Hz.

• Output Capability: 2 hose/applicator pairs

• Heating Time: 30 minutes

• Melt Rate: 1kg/hour

• Tank Capacity (Volume): 2L

• Viscosity range: 800 – 10,000 cps

• Air pressure while running: 7 – 6.9 bar

• Control temperature Range: 110 – 190 °C

• Dimensions: 1000mm L x 550mm D x 1450mm H

1. This equipment is best suited for small products that can be handled by hand. Product bonding requiring an output of up to 10,000 pieces per day can use these hot-melt adhesive dispensing systems. EcoStar can dispense adhesives with up to 10,000cps.

2. These systems can be used in various industries requiring product bonding with hot-melt adhesives, such as carton sealing, paperboard, and corrugated products manufacturing, corrugated carton manufacturing, bottle/flask caps assembly, foam, and plastic bonding, such as in shoe polish, shoe shines, chemical dusters & scrubbers, and scented candles manufacturing, among others.

Features

1. Fast & consistent gluing

2. Quick & easy installation

3. Simple controls to ensure easy operation with minimal supervision

4. Zero wastage.

5. Low maintenance costs.

6. 2 litre tank with two 8 ft. hoses, each connected to one applicator head

7. Non-stick coated tank with open top access allows easy, clean filling

8. Air-Open / Spring-Close Ball & Seat module design

9. Application-tailored mounting of the applicator head.

10. PLC with in-built HMI

11. Glue dispensing activation/control using a foot-operated switch, sensor or PLC program

12. Integrated pattern control dispense glue as dots or lines with precise control

13. In-built batch and master counter

Technical Specifications

• Electrical Service: 230 VAC, 1 phase, 50 Hz.

• Output Capability: 2 hose/applicator pairs

• Heating Time: 30 minutes

• Melt Rate: 1kg/hour

• Tank Capacity (Volume): 2L

• Viscosity range: 800 – 10,000 cps

• Air pressure while running: 7 – 6.9 bar

• Control temperature Range: 110 – 190 °C

• Dimensions: 1000mm L x 550mm D x 1450mm H

Industrial Application

1. This equipment is best suited for small products that can be handled by hand. Product bonding requiring an output of up to 10,000 pieces per day can use these hot-melt adhesive dispensing systems. EcoStar can dispense adhesives with up to 10,000cps.

2. These systems can be used in various industries requiring product bonding with hot-melt adhesives, such as carton sealing, paperboard, and corrugated products manufacturing, corrugated carton manufacturing, bottle/flask caps assembly, foam, and plastic bonding, such as in shoe polish, shoe shines, chemical dusters & scrubbers, and scented candles manufacturing, among others.

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EcoStar By Mahisa Packaging Systems LLP
EcoStar By Mahisa Packaging Systems LLP
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FAQ

The EcoStar Box Gluing Machine is a turnkey hot melt adhesive dispensing system designed for manual applications. It integrates world-class melters (like Nordson) with Mahisa’s control systems to provide a high-precision, low-cost solution for carton box gluing and packing box machine operations.

A manual box gluing machine like the EcoStar replaces slow, traditional methods such as tapes and hand-held hot glue guns. It increases efficiency by allowing operators to process up to 1,600 parts per hour, ensuring consistent bonding, reduced adhesive waste, and professional-grade packaging quality.

The EcoStar hot gluing machine is widely used in the packaging industry for:

  1. Carton box gluing and sealing.
  2. Corrugated box manufacturing.
  3. Product assembly (bottle caps, foam, and plastic bonding).
  4. Specialty items like scented candles and chemical scrubbers.

Yes. As a versatile glue dispenser, the EcoStar uses a high-performance piston pump capable of dispensing hot-melt adhesives with viscosities up to 10,000cps. This makes it suitable for a wide range of industrial bonding requirements across diverse materials.

Absolutely. Designed by a leading gluing machine manufacturer, the EcoStar is a plug-and-play system with a non-stick coated tank and minimal wear-and-tear components. With basic regular servicing, this gluing machine can perform reliably for over 10 years in a standard production environment.

The EcoStar is optimized for small to medium production volumes. It is best suited for product lines requiring an output of up to 10,000 pieces per day, offering a perfect balance between manual control and industrial speed.

The EcoStar glue dispenser is compatible with a wide range of industrial hot-melt adhesives. Thanks to its robust piston pump system, it can efficiently process adhesives with viscosities up to 10,000cps. This includes EVA, Polyolefin, and PSA (Pressure Sensitive Adhesives) commonly used in the packaging industry.

Yes, the EcoStar is a highly adaptive hot gluing machine. While it is optimized for manual application, its PLC-based control system and tailored mounting options allow it to be integrated into semi-automated or compact product lines. It can be triggered via a foot-operated switch, sensors, or external PLC programs to match your existing workflow.

As a versatile gluing machine for boxes, the EcoStar offers excellent compatibility across various substrates, including:

  1. Paper & Cardboard: Ideal for standard carton box gluing and corrugated materials.
  2. Plastics & Foam: Used in shoe polish, chemical scrubbers, and assembly.
  3. Specialty Surfaces: Capable of bonding glass (bottle caps), wood, and scented candle containers.

To enhance your manual box gluing machine setup, Mahisa offers several optional accessories, including:

  1. Custom Applicator Heads: Tailored nozzles for specific bead sizes or spray patterns.
  2. Extended Hoses: Options beyond the standard 8 ft. hoses for larger workspaces.
  3. Precision Sensors: For automated glue triggering in semi-auto setups.
  4. Pattern Controllers: Integrated HMIs to dispense precise dots or stitches to reduce glue consumption.

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